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LMS

TModern manufacturers demand complete visibility into every production stage.

With LMS, you can:

Monitor Overall Equipment Effectiveness (OEE), uptime, performance rate, and work progress at factory, line, process, and machine levels.
Define and manage upper/lower spec limits and operational thresholds for each product.
Receive immediate alerts and automatic interlocks when equipment parameters stray beyond acceptable ranges.
Access raw data on demand, export to Excel, and visualize multiple data streams in customizable charts.

Key Functional Features

Equipment Status Monitoring

Real-time dashboards for OEE, time-based availability, performance rate, and work-in-progress.
Drill down from factory to individual machine level.

Parameter Master Data Management

Maintain spec limits and control limits per product family.
Secure versioning and audit trail for all parameter changes.

Live Parameter Surveillance

Automated pass/fail evaluation against product-specific limits.
Configurable alarms, SMS/Email/Chat notifications, machine shutdown, and lot-level interlock.

Raw Data Analytics

On-screen query and filter of high-resolution sensor logs.
One-click Excel export and multi-series charting for trend analysis.

Equipment Status Monitoring

Real-time dashboards for OEE, time-based availability, performance rate, and work-in-progress.
Drill down from factory to individual machine level.

Parameter Master Data Management

Maintain spec limits and control limits per product family.
Secure versioning and audit trail for all parameter changes.

Live Parameter Surveillance

Automated pass/fail evaluation against product-specific limits.
Configurable alarms, SMS/Email/Chat notifications, machine shutdown, and lot-level interlock.

Raw Data Analytics

On-screen query and filter of high-resolution sensor logs.
One-click Excel export and multi-series charting for trend analysis.

Key Characteristics

Pre-calculated Metrics

OEE and availability are computed in advance to ensure sub-second response times with minimal database load.

Web-Based Access

Secure, browser-based monitoring from any device, anywhere.

Intuitive UI

Color-coded dashboards and drill-down navigation let operators grasp equipment health at a glance.

Versatile Alarm & Interlock Options

From signal tower lights to SMS, Email, and KakaoTalk messaging, plus automatic loader shutdown and lot interlock to prevent downstream processing.

Custom Threshold Logic

Tailor run/stop rules and utilization calculations for each machine type.

Global Factory Support

Pre-computed data from overseas sites is seamlessly transmitted for centralized monitoring.

Pre-calculated Metrics

OEE and availability are computed in advance to ensure sub-second response times with minimal database load.

Web-Based Access

Secure, browser-based monitoring from any device, anywhere.

Intuitive UI

Color-coded dashboards and drill-down navigation let operators grasp equipment health at a glance.

Versatile Alarm & Interlock Options

From signal tower lights to SMS, Email, and KakaoTalk messaging, plus automatic loader shutdown and lot interlock to prevent downstream processing.

Custom Threshold Logic

Tailor run/stop rules and utilization calculations for each machine type.

Global Factory Support

Pre-computed data from overseas sites is seamlessly transmitted for centralized monitoring.

Automotive Parts Manufacturer

After deploying LMS across three production lines, the client achieved:

20% reduction in unplanned downtime through proactive interlocks
30% faster response to parameter deviations via instant alerts
40% lower database utilization thanks to pre-calculated metrics

Key Benefits:

Enhanced production visibility empowers data-driven decision making
Reduced maintenance costs by avoiding major equipment failures
Improved product quality by enforcing tight process control

Automotive Parts Manufacturer

After deploying LMS across three production lines, the client achieved:

20% reduction in unplanned downtime through proactive interlocks
30% faster response to parameter deviations via instant alerts
40% lower database utilization thanks to pre-calculated metrics

Key Benefits:

Enhanced production visibility empowers data-driven decision making
Reduced maintenance costs by avoiding major equipment failures
Improved product quality by enforcing tight process control

Review

JinsungT.E.C

LMS has transformed our shop-floor operations. We now catch anomalies before they escalate and can monitor global sites from a single dashboard. It’s been a game-changer for our productivity and quality targets.

JinsungT.E.C

LMS has transformed our shop-floor operations. We now catch anomalies before they escalate and can monitor global sites from a single dashboard. It’s been a game-changer for our productivity and quality targets.

Implementation Procedure

01

Discovery & Requirements

Workshop with stakeholders to map processes and KPIs

02

System Design & Planning

Parameter configuration, UI mock-ups, and integration blueprint

03

Deployment & Integration

Install agents, connect to PLCs/SCADA, and integrate with ERP/MES

04

Testing & Validation

Simulate alarms, verify data accuracy, and conduct user acceptance tests

05

Training & Go-Live

On-site and remote training for operators and supervisors

06

Ongoing Support & Optimization

Regular health checks, feature updates, and performance tuning

01