Unified Defect Analysis for BBT, AOI & VRS
Empower your production with real-time defect insights, Gerber-based visual mapping, and seamless data integration
BBT, AOI & VRS
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Manufacturers face rising quality demands and complex inspection data streams.
Our BBT/AOI/VRS platform lets you:
  • Instantly identify panel- or lot-level defect rates
  • Drill down into specific defect categories by equipment or customer
  • Access all defective images in one place
  • Export actionable reports in Excel for deeper analysis
Main Functions
BBT/AOI/VRS Data Analysis
Analyze defect rates by panel, LOT, customer, and equipment; view counts and statistics by defect type; drill into detailed defect items; Excel download.
AOI/VRS Image Management
Automatic upload of defect images to the server and unified viewing interface.
Gerber-Based Position Mapping
Map BBT defect pieces and AOI/VRS panel coordinates on your original Gerber files; explore defect scatter plots.
Integrated Mapping
Combine BBT and AOI/VRS data on the same panel, piece by piece, with clear GAP indicators between inspection methods.
BBT/AOI/VRS Data Analysis
Analyze defect rates by panel, LOT, customer, and equipment; view counts and statistics by defect type; drill into detailed defect items; Excel download.
AOI/VRS Image Management
Automatic upload of defect images to the server and unified viewing interface.
Gerber-Based Position Mapping
Map BBT defect pieces and AOI/VRS panel coordinates on your original Gerber files; explore defect scatter plots.
Integrated Mapping
Combine BBT and AOI/VRS data on the same panel, piece by piece, with clear GAP indicators between inspection methods.
Key Features
Multi-Angle Analysis View

Grid, chart, and scatter-plot dashboards for in-depth defect trend analysis.

Pre-Processing Service

Rapid data handling through automated preprocessing pipelines.

All-In-One Dashboard

Unified mapping and analytics on a single screen for faster decision-making.

Gerber-Driven Visualization

Leverage original PCB Gerber files for precise, visual defect localization.

Multi-Angle Analysis View

Grid, chart, and scatter-plot dashboards for in-depth defect trend analysis.

Pre-Processing Service

Rapid data handling through automated preprocessing pipelines.

All-In-One Dashboard

Unified mapping and analytics on a single screen for faster decision-making.

Gerber-Driven Visualization

Leverage original PCB Gerber files for precise, visual defect localization.

FPCB Manufacturer
Challenge:
  • High throughput with limited visibility into defect origins.
Solution:
  • Deployed our platform to correlate BBT and AOI defect data.
Outcome:
  • 30% reduction in false-positive defect flags
  • 25% faster root-cause analysis
  • $150K annual savings in rework costs
Review
SIFLEX

“This system transformed our QA workflow. We now pinpoint defects in minutes, not hours.”
“Integrated mapping across BBT and AOI gave us clarity we never had before.”

SIFLEX

“This system transformed our QA workflow. We now pinpoint defects in minutes, not hours.”
“Integrated mapping across BBT and AOI gave us clarity we never had before.”

Implementation Procedure
01
Discovery & Requirements

Define inspection goals, data sources, and desired KPIs.

02
Data Integration

Connect BBT, AOI, and VRS systems; set up automated image uploads.

03
Configuration & Mapping

Import Gerber files; configure defect-piece and coordinate mappings.

04
Testing & Validation

Run pilot panels; verify data accuracy and dashboard functionality.

05
User Training

On-site or remote sessions to onboard operators and analysts.

06
Go-Live & Support

Full deployment, performance monitoring, and ongoing maintenance.

01
Discovery & Requirements

Define inspection goals, data sources, and desired KPIs.

02
Data Integration

Connect BBT, AOI, and VRS systems; set up automated image uploads.

03
Configuration & Mapping

Import Gerber files; configure defect-piece and coordinate mappings.

04
Testing & Validation

Run pilot panels; verify data accuracy and dashboard functionality.

05
User Training

On-site or remote sessions to onboard operators and analysts.

06
Go-Live & Support

Full deployment, performance monitoring, and ongoing maintenance.

Talk to Our Inspection Experts

Get personalized advice on optimizing your inspection workflow. Contact our team now for a one-on-one consultation.