UDMTEK

Next Generation Virtual Commissioning Solution

Minimize the time and effort required for large-scale 3D physical models by interpreting control programs to automatically generate simulation models and produce simulation results.

PLC Studio

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PLC Studio

Streamlined Virtual Commissioning for Smarter Industrial Automation

In today's fast-paced industrial environment, the need for efficient and reliable commissioning processes is paramount. Our PLC Studio minimizes the time and effort required for large-scale 3D physical models by interpreting control programs to automatically generate simulation models and produce simulation results. This ensures a seamless transition from virtual commissioning to stable and scalable operations, addressing the critical needs of our customers.

PLC & Virtual Sensor I/O Model – Step Overview

Key Functional Features

Automatic Control Program Analysis

Analyze PLC programs automatically to extract I/O signals and control logic.

I/O Model Data Structuring

Define the I/O model as a data structure based on extracted input/output signals.

Virtual Sensor Model Creation

Group input and output signals to define virtual sensors.
Digital sensors: logic for position, presence detection, etc.
Analog sensors: apply mathematical models using signal conditions and process data.

AI Enhancement with Real Data

Use historical process data and sensor logs to refine virtual sensor outputs with generative AI.
Predict abnormal patterns, reduce noise, and generate data for missing sensors

Initial Sensor Value Setup & Simulation

Apply initial equipment conditions to set sensor values, then update periodically to reflect changes.

Real-Time Virtual Sensor Update

Reflect PLC output signals and process timing in real time to update sensor values and detect anomalies.

Automatic Interface Between Program and I/O Model

Automatically integrate the control program with the I/O model to complete virtual commissioning and validation.

From Virtual Commissioning to Stable and Scalable Operations

Shorten commissioning stabilization time.
Connect virtual commissioning data to real-time monitoring for deeper insights.
Quickly detect anomalies and identify root causes to drive continuous improvement.

Partners & Customers

PLC Vendors

Core PLC partners

LS Industrial System Co. Ltd.

Automotive

OEMs & IT affiliates

Hyundai/Kia Motor Company AUTOEVER SYSTEMS

Semiconductor / LCD

Display & fab ecosystem

Hyundai Heavy Industries LG Display LG INNOTEK Co. Ltd. LG Electronics DMS Corp. Vessel Co. Ltd. Samsung Electronics AIM Systems

Steel / Chemical / Nuclear / Other Plant

Heavy industries

POSCO HYUNDAI STEEL SK C&C LG CNS Cubictek Co. Ltd.

University

Academia

KAIST Korea University Hanyang University Ajou University Seoul National University of Technology Kyungsang National University

R&D Institutes

Gov & research

KATECH KITECH ETRI ADD KOTI KAERI KRRI

Main Characteristics

Decoupled I/O Model

Integrate with virtual sensor/servo models with or without a 3D model for enhanced flexibility

Real-Time Monitoring

Connect virtual commissioning data to real-time monitoring for deeper insights and quicker anomaly detection

Comprehensive Analysis

Utilize simulation and real log data for thorough pattern analysis and continuous improvement

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