As industries become more automated and data-driven, understanding how machines operate internally becomes crucial—not just for maintaining productivity, but for predicting failures and improving performance. UDMTEK is leading this transformation with innovative AI-based solutions that interpret and analyze control programs of industrial automation systems in ways never before possible.

Founded in 2007, UDMTEK has spent over 17 years developing specialized technologies to bridge the gap between complex machine control logic and intelligent analysis. Our core technology—Machine Language Processing (MLP)—is revolutionizing industrial diagnostics, preventive maintenance, and control system optimization.

Most current AI approaches in manufacturing rely on external sensors—like vibration, temperature, or current sensors—to detect anomalies. However, these methods often miss the bigger picture: how internal control logic interacts with physical devices in real-time.

These systems require significant manual effort:
- Placing and calibrating sensors
- Collecting and cleaning data
- Designing custom AI models
- Tuning hyperparameters for accuracy

Even after all this, root cause analysis remains challenging without insight into the machine's internal logic. Just as it is difficult to diagnose a human disease solely based on external symptoms without examining internal details, diagnosing machine failures also has limitations when relying only on externally observed sensor data such as vibration, temperature, pressure, or current.

UDMTEK has developed a groundbreaking way to interpret and analyze the internal control programs of machines—something no other company currently offers at this scale. This is made possible through our core technologies:

We created UDML to standardize and translate proprietary control programs (from Siemens, Rockwell, Mitsubishi, etc.) into a universal format executable on general-purpose industrial computers.

We convert physical automation lines into digital replicas that can replay, simulate, and analyze control behavior in detail.

This Digital Factory can:
- Reproduce past operations
- Synchronize data and control logic
- Trace anomalies and delay times
- Detect minute deviations for preventive maintenance

Inspired by an airplane's black box, our system records and replays machine behavior using:
- Camera views
- Gantt chart views (log trajectories)
- Ladder diagram views (control logic steps)

Operation Replay: Playback previous operation for breakdown maintenance

When anomalies occur, engineers can replay the control logic and visually track data flow, identify flickering inputs, and drill down into logic steps—all automatically.

• 01

  Training Normal Behavior

• 02

  Detecting Irregularities

• 03

  Analyzing Detected Anomalies

• 04

  Validate the decision by replay the problem situation

When the control program is running, the data flow is patterned, and the cause of the abnormal pattern is tracked.

UDMTEK’s solutions are trusted by major corporations across industries:

Automotive: Hyundai Kia, MOBIS, GM Korea, SL, PHGroup
Battery: LG Energy Solution, SK On, Samsung SDI, JasTech, Innometry
Electronics: LG Display, LG Innotech, LG Electronics, Samsung Electro-Mechanics
Expanding Sectors: Heavy plants, ship operations, energy, and smart infrastructure (SOC)

With the power of MLP and the Digital Factory, UDMTEK is transforming industrial automation into intelligent ecosystems that learn, adapt, and predict.

- Engineers work more efficiently
- Factories experience fewer breakdowns
- Companies gain deeper operational insight
- AI becomes explainable, traceable, and verifiable

UDMTEK doesn’t just digitize machines—we help them speak. With our Machine Language Processing technology, we unlock the language of automation, enabling smarter diagnostics, safer operations, and predictive maintenance at scale.

Whether you're an engineer looking for clarity or a business leader seeking ROI from smart factories, UDMTEK delivers the tools to make industrial AI truly intelligent.

Visit us at www.udmtek.com
Transform your factory into a smarter, self-explaining digital system.