Our solution natively supports a wide range of industrial communication protocols, ensuring compatibility across various automation environments. This includes:
  - OPC-UA, OPC-DA (for legacy systems)
  - Modbus-RTU and Modbus-TCP
  - EtherNet/IP, Profinet, BACnet/IP
  - Siemens S7 (ISO-on-TCP)
  - Mitsubishi MC Protocol, CC-Link IE Field/Control
  - Rockwell/Allen-Bradley protocols (e.g., CIP/DF1)
  - OMRON FINS, LS XGT,
  - ABB, and others (subject to custom development depending on protocol openness and device specification)

In addition, our Edge platform includes high-performance, lightweight proprietary protocol modules that are custom-developed for each PLC vendor. These modules are optimized based on the specific packet structures and timing behavior of each model, enabling millisecond-level data acquisition with low CPU overhead.

While we provide full support for industry-standard protocols, our team also offers custom protocol development for proprietary devices or specialized sensors, as long as the target system supports Ethernet, serial (RS232/RS485), or other network-based communication interfaces.

This hybrid architecture allows our platform to support both real-time streaming and batch historical data with high reliability, even in heterogeneous multi-vendor environments.

Yes, it is possible to monitor PC-controlled equipment as long as the system provides a supported data interface—such as TCP/IP, OPC, shared memory, database logging, file-based I/O, or APIs (e.g., REST, WebSocket, DLL).

Our platform can connect to PC-based controllers or SCADA-type applications through various communication methods. For instance:
  - If the PC application supports OPC-UA/DA, Modbus-TCP, or custom TCP socket protocols, we can connect directly.
  - For applications that generate log files, CSVs, or databases, our Edge module can retrieve and parse the data on a scheduled basis.
  - If a custom DLL or API interface is available, we can build a connector module to access internal control data.

However, please note that certain PLC-native features—such as ladder logic visualization or I/O timing traceability—may be unavailable, as PC control systems typically do not expose internal execution flow in the same structured format as PLCs.

Field verification is recommended to determine interface feasibility, data availability, and update frequency.

The platform uses edge servers installed at each production site (e.g., in Europe or North America) to collect real-time equipment such as sensors, robots, and inverters—without disrupting the local operations. These edge servers transmit data securely to headquarters using VPN or Ethernet networks.

At the headquarters, this data—like control logs, alarm history, and process trends—is synchronized and visualized on a central dashboard. Engineers can monitor the status of each site, analyze abnormalities, and even respond to faults remotely, minimizing the need for on-site visits.

In addition, all data is saved to a secure cloud environment, making it accessible for:
  - Remote diagnostics and troubleshooting
  - Comparing performance across factories (benchmarking)
  - Supporting engineer training and service
  - Expanding to new sites without redesigning the system

This architecture enables manufacturers to maintain global real-time visibility, reduce downtime, and ensure consistent production quality—no matter where their factories are located.

The UDMTEK Platform is primarily deployed as an on-premise solution, where data acquisition PCs and integrated servers are installed within the customer’s internal intranet to meet data security and operational stability requirements.

However, if internal IT and security policies allow, cloud-based deployment is also supported—enabling centralized monitoring across multiple sites and remote access for engineering and analytics teams.

The UDMTEK Platform is purpose-built for PLC-controlled automated manufacturing environments and has been successfully deployed across both discrete and process manufacturing sectors.

Its flexible architecture supports both high-mix, low-volume (HMLV) and mass production scenarios, making it highly adaptable to a broad range of industries, including:
  - Automotive: Body assembly, powertrain systems, paint shops, and component-level testing
  - Electronics: SMT processes, final assembly, burn-in testing, and functional inspections
  - Furniture & Woodworking: CNC machining, sanding, automated painting lines, and other custom automation workflows
  - Home Appliances: Assembly automation, end-of-line (EOL) testing, and leak detection systems
  - Modular Housing / Prefabrication: Multi-zone process control, robotic integration, and HVAC automation

The platform is also highly scalable and modular, making it well-suited for multi-line, multi-site operations, particularly in environments where line-to-line variations and legacy equipment coexist.

With native support for diverse PLCs, sensors, and industrial communication protocols, UDMTEK Solution is a powerful enabler for:
  - Brownfield digitalization
  - Real-time production monitoring
  - Root cause analysis and predictive diagnostics
  - Smart factory transformation and continuous improvement initiatives

The UDMTEK Platform incorporates enterprise-grade cybersecurity mechanisms to ensure safe and compliant deployment in both IT and OT environments. Key security features include:

Network Segmentation & Access Control:
The platform supports OT/IT network segmentation through VLANs or firewall policies, minimizing attack surfaces. It implements Role-Based Access Control (RBAC) to restrict system operations and data access based on user privileges.

Encrypted Communication:
All data exchanged between edge devices, servers, and clients is secured using TLS 1.2+ and SSH protocols, ensuring end-to-end encryption and integrity.

Secure Remote Access:
Remote access is provisioned only through VPN with multi-factor authentication (MFA) and secure tunneling (e.g., TLS/SSL, SSH tunneling). Access can be restricted to whitelisted IPs and enforced with session limits and timeouts.

Audit & Monitoring:
Every user action is logged with metadata including username, timestamp, IP address, and access scope. These logs are tamper-proof, can be forwarded to external SIEM systems, and support compliance audits for standards such as ISO 27001, NIST 800-82, or IEC 62443.

Offline/On-Premise Deployment Option:
For enhanced security, the platform can be fully deployed in isolated (air-gapped) networks without internet access, suitable for facilities with strict security controls.

These capabilities allow the UDMTEK Platform to meet enterprise cybersecurity requirements, ensuring secure operations without compromising data accessibility or system performance—aligned with Customers’s IT governance and industry regulations

A basic Proof of Concept (PoC) can typically be deployed within 2 to 4 weeks. For a full-scale deployment, the lead time is usually 2 to 4 months, depending on factors such as the number of production lines, Edge PCs, and integration points.

This rapid turnaround is possible because the UDMTEK Platform extracts data directly from existing PLCs, eliminating the need for custom sensor installations or time-consuming development work. Once Edge PCs and a central server are in place, installation and configuration can begin immediately.

Most customers start by deploying the UDMTEK Platform to establish a foundation of machine-level and control-specific data. This data can then be leveraged by MES modules, enabling faster MES implementation, improved data accuracy, and a higher return on investment.

By taking this staged approach, customers gain immediate visibility into equipment operations while laying a robust foundation for broader smart factory initiatives.

Yes, the UDMTEK Platform can be seamlessly integrated with existing MES or ERP systems to enable real-time data sharing and synchronization.

It can receive data from or send data to these systems using standard protocols such as API or direct database access—as long as the third-party system supports such interfaces.

Integration is enabled by TransExpert V2, UDMTEK’s high-speed data transmission engine. This low-latency interface ensures reliable and fast communication between the platform and enterprise systems.

In terms of performance and architecture:

TransExpert V2 delivers high-resolution, real-time production data, enhancing the accuracy and responsiveness of legacy MES/ERP platforms.

Unlike traditional ESB or middleware solutions, this interface is simpler to implement, reduces integration cost, and maintains real-time performance.

Deployment Advantage:
  - This architecture provides a practical and cost-effective approach to system integration—making it ideal for enhancing the operational value of existing IT investments while avoiding complex middleware setups.

If you are already using a notification service, our solution can be integrated with your existing system to enable real-time alarm alerts.
If not, we can provide this functionality through customized development as part of the overall solution, tailored to your preferred communication channels (e.g., SMS, email, or messaging apps).

Yes, UDMTEK has a strong track record in the Digital Twin field, having delivered successful solutions to major clients such as Hyundai Motor Company, Hyundai Steel, PHA, and other Tier-1 automotive suppliers.

What sets UDMTEK’s Digital Twin solutions apart is our ability to reflect the actual flow of data generated during the execution of detailed control programs. This enables truly engineering-oriented services, including:
  - Pre-verification of control logic
  - Virtual commissioning
  - Real-time diagnostics and continuous operational improvements

For 3D visualization, we integrate real-world data—such as NVR video feeds, 3D models, sensor data, and control signals—within digital environments.

Through this approach, UDMTEK’s Digital Twin solutions bridge the gap between simulation and reality, delivering tangible value across the system lifecycle—from design and validation to operation and optimization.